--- title: BOLTRAKK description: "The BOLTRAKK solution monitor the tension in fasteners. By managing the correct tension in fasteners, you secure your business: prevent breakages." --- # BOLTRAKK® ### Fasteners monitoring BOLTRAKK® solution is an innovation from JPB Système designed to monitor tension in bolted assemblies. By effectively managing fastener tension, you enhance the security of your business. This allows you to plan maintenance proactively and achieve greater overall efficiency. ![patented_technology](https://www.jpb-systeme.com/hs-fs/hubfs/Plan%20de%20travail%201@300x-100-1.jpg?width=150&height=76&name=Plan%20de%20travail%201@300x-100-1.jpg "patented_technology") [ DISCOVER HOW OUR INNOVATIVE BOLTRAKK PROGRAM WORKS! ](https://www.jpb-systeme.com/en/boltrakk#) ## BENEFITS ![safety](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/safety.webp?width=60&height=60&name=safety.webp "safety") Safety Ensure the monitoring of tightening: check tension in the assembly when and where needed. ![accesibility](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/accesibility.webp?width=60&height=60&name=accesibility.webp "accesibility") Accessibility Facilitate access in confined spaces with the RFiD reader extension. ![easy-installation](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/easy-installation.webp?width=60&height=60&name=easy-installation.webp "easy-installation") Easy installation  In your assembly: ultra-thin thickness (5 mm). ![savings](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/savings.webp?width=60&height=60&name=savings.webp "savings") Savings Minimize maintenance time and costs. ![simplicity](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/simplicity.webp?width=60&height=60&name=simplicity.webp "simplicity") Simplicity Simple and intuitively user-friendly. ![traceability](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/traceability.webp?width=60&height=60&name=traceability.webp "traceability") Traceability Ensure automatic traceability of fastener monitoring. ![fast-check](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/fast-check.webp?width=60&height=60&name=fast-check.webp "fast-check") Fast check  Quick and accurate check in less than 2 seconds, without the need for disassembly/reassembly or torque wrench testing. ## DESCRIPTION In the industrial sector, assemblies face **extreme conditions**, including vibrations, repeated stress, temperature variations and shocks, often leading to **nut loosening**. Industries typically investigate to solutions like bolt locking or implement periodic maintenance to avoid accidents and potential injuries, incurring significant down time and costs. --- JPB Système has designed and produced a dedicated **sensor that monitors the tension in your assembly in real-time**. Whether you deal with critical fasteners requiring periodic torque checks, face challenges with preventive maintenance, or difficulties accessing fasteners, our BOLTRAKK® solution offers **a cost-effective and time-saving approach**. It automatically records tension, enabling a shift towards predictive maintenance. With our solution, you can eliminate **periodic checks **and tighten fasteners **only when necessary**, optimizing efficiency and reducing costs.  ## HOW IT WORKS JPB Système has developed specialized strain gauges that enable the size reduction of the sensor. Installing the sensor in your assembly is straightforward. The sensor is equipped with smart electronics that process and convert measurements into a robust signal, unaffected by communication distance or temperature variations. This ensures a high level of accuracy across the entire operating range. To complement this technology, JPB Système has also developed a data acquisition system and display solutions tailored to your specific needs: TOUCH ## RFID BOLTRAKK® SENSOR & READER ## RFID BOLTRAKK® SENSOR & READER ##### • Manual control ##### • Suitable in safety-sensitive environment (not connected to the Internet) TOUCH ## WIRED BOLTRAKK® SENSOR & APP ## WIRED BOLTRAKK® SENSOR & APP ##### • Automatic and remote control ##### • Data available at any time (IoT) ## 2 SOLUTIONS EASY TO USE   Place the BOLTRAKK® Sensor on the non-rotating part of the fastener, such as the screw head or nut. Tighten the bolt using your torque wrench as usual. There is no need to change your torque process. Once the bolt is properly tightened, establish the '100%' level using the reader or the app. At any point, you can check the tension variation in the fastener: perform a manual check with the reader (RFiD BOLTRAKK® Sensor) or a manual/automatic and remote check with the app (Wired BOLTRAKK® Sensor). ## RFiD BOLTRAKK® Sensor + Reader ![wifi](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/wifi.webp?width=60&height=60&name=wifi.webp "wifi") RFiD COMMUNICATION  ![no-battery](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/no-battery.webp?width=60&height=60&name=no-battery.webp "no-battery") NO BATTERY  ![manual-check](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/manual-check.webp?width=60&height=60&name=manual-check.webp "manual-check") MANUAL CHECK  ![data-stored-in-reader](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/data-stored-in-reader.webp?width=60&height=60&name=data-stored-in-reader.webp "data-stored-in-reader") DATA STORED IN THE SENSOR  ![on-site-check](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/on-site-check.webp?width=60&height=60&name=on-site-check.webp "on-site-check") ON-SITE CHECK  ![boltrakk_reader_screen_zoom ](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/smart-reader-screen-zoom%20.webp?width=937&height=692&name=smart-reader-screen-zoom%20.webp "boltrakk_reader_screen_zoom ") ## WIRED BOLTRAKK® SENSOR + APP ![wired_boltrakk_sensor](https://www.jpb-systeme.com/hs-fs/hubfs/Untitled_9.png?width=2000&height=2000&name=Untitled_9.png "wired_boltrakk_sensor") ![wifi](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/wifi.webp?width=60&height=60&name=wifi.webp "wifi") MOBILE NETWORK COMMUNICATION  ![230V](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/230V.webp?width=60&height=60&name=230V.webp "230V") 24V OR 230V POWER SUPPLY  ![manual-or-automatic-check](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/manual-or-automatic-check.webp?width=60&height=60&name=manual-or-automatic-check.webp "manual-or-automatic-check") MANUAL OR AUTOMATIC CHECK  ![data-stored-in-computer-cloud](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/data-stored-in-computer-cloud.webp?width=60&height=60&name=data-stored-in-computer-cloud.webp "data-stored-in-computer-cloud") DATA STORED IN THE CLOUD ![on-site-or-remote-check](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/on-site-or-remote-check.webp?width=60&height=60&name=on-site-or-remote-check.webp "on-site-or-remote-check") ON-SITE OR REMOTE CHECK  ![boltrakk_washer_wired](https://25945456.fs1.hubspotusercontent-eu1.net/hubfs/25945456/smart_washer_wired_art.webp) “By developing BOLTRAKK® with users, we **addressed** some important observations and **integrated** appropriate features in** our ****tension sensor **to further improve its functionalities. This collaborative development **improves** significantly the accuracy and safety across MRO operations *(Maintenance Repair & Overhaul)*." Jonathan BEAUMELMechanical Design Engineer ## TECHNICAL FEATURES ![technical_features](https://www.jpb-systeme.com/hs-fs/hubfs/technical_features.png?width=2000&height=1215&name=technical_features.png "technical_features") ## RESISTANCE Our sensor, electronics, elastomers, and antennas undergo rigorous testing in harsh conditions, including vibrations, drops, shocks, chemical solvent exposure, and UV resistance. We conduct thorough checks at every stage of manufacturing to ensure a high level of quality and reliability.   ![passive-device](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/passive-device.webp?width=60&height=60&name=passive-device.webp "passive-device") PASSIVE DEVICE ![safety](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/safety.webp?width=60&height=60&name=safety.webp "safety") ASSEMBLY SAFETY ![human-factor-mitigation](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/human-factor-mitigation.webp?width=60&height=60&name=human-factor-mitigation.webp "human-factor-mitigation") HUMAN FACTOR MITIGATION ![redudant-measure](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/redudant-measure.webp?width=60&height=60&name=redudant-measure.webp "redudant-measure") REDUNDANT MEASURE ![accesibility](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/accesibility.webp?width=60&height=60&name=accesibility.webp "accesibility") EASY TO USE  ![savings](https://www.jpb-systeme.com/hs-fs/hubfs/_Ressources/OUR%20SOLUTIONS/_SMART%20PROGRAM/Pictos/savings.webp?width=60&height=60&name=savings.webp "savings") TIME SAVING FOR MAINTENANCE [DOWNLOAD PRODUCT SHEET ](https://www.jpb-systeme.com/hubfs/BOLTRAKK_PRODUCT_SHEET.pdf?hsLang=en) ![smart_reader_art - copie](https://25945456.fs1.hubspotusercontent-eu1.net/hubfs/25945456/smart_reader_art%20-%20copie.jpg) ## Need more information? [CONTACT US ](https://www.jpb-systeme.com/en/contact-us?hsLang=en) ```json { "@context" : "https://schema.org", "@type" : "Organization", "address" : { "@type" : "PostalAddress", "addressCountry" : "France", "addressLocality" : "Montereau sur le Jard", "addressRegion" : "FRANCE", "postalCode" : "77950", "streetAddress" : "Chemin de Bassin" }, "email" : "info@jpb-systeme.com", "knowsLanguage" : "en", "logo" : { "@type" : "ImageObject", "url" : "https://25945456.fs1.hubspotusercontent-eu1.net/hubfs/25945456/Logos/JPB%20Syst%C3%A8me%20-%20Logo%202020%20-%20Black%20Solid%20VECTO.svg" }, "name" : "JPB système", "telephone" : "+33 (0)1 64 79 71 20", "url" : "https://www.jpb-systeme.com/en/boltrakk" } ``` ```json { "@context" : "https://schema.org", "@type" : "VideoObject", "contentUrl" : "https://stream.mux.com/idZQf00N7aE7kpebfeZtQrTBrSWyDpCEJAyItf6bYBy8/capped-1080p.mp4", "dateModified" : "2025-07-24T08:17:54.193Z", "duration" : "PT2M55S", "height" : 1080, "name" : "VF BOLTRAKK (Anglais) ", "thumbnailUrl" : "https://25945456.fs1.hubspotusercontent-eu1.net/hubfs/25945456/VF%20BOLTRAKK%20(Anglais)%20.mov/medium.jpg?t=1753345074193", "uploadDate" : "2025-07-24T08:10:26.072Z", "width" : 1920 } ```